Uptime Feed Digesthttp://app.feed.informer.com/digest3/UIG4ZW4L6K.html Respective post owners and feed distributors http://feed.informer.com/ With the first of five new vbSeries instruments to be released in the market in 2008, the vb5 is a VALUE PRICED, SINGLE CHANNEL, ROUTE BASED DATA COLLECTOR designed especially for Industrial Machinery and Operator Based Data Collection. For more information or to set up your demo, please contact Commtest at 865-588-2946 or sales@commtest.com Follow up to learn more about the vb5 http://maintenancetalk.com/blog.php/expertblog/industrial_machinery_and_operator_based_data_collection1/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/industrial_machinery_and_operator_based_data_collection1/? Fri, 09 May 2008 07:31 GMT The highly requested Mikron Infrared Temperature Guide presents selection and application information on thousands of infrared temperature measuring instruments and hundreds different applications for process control, preventive maintenance, quality control and laboratory research applications. Included in this guide is a section on Thermal Imaging and Blackbody Sources. The Appendix section on theory and construction of infrared thermometers and blackbody sources are invaluable resources. Request the Mikron Infrared Temperature Guide http://maintenancetalk.com/blog.php/expertblog/the_mikron_black_book_is_back2/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/the_mikron_black_book_is_back2/? Fri, 09 May 2008 07:30 GMT Lasers are a great choice for solving misalignment problems and offering correction but other tools are required to do a precision shaft alignment job. Checking for coupling hub runout, shaft runout and soft foot are important considerations when starting the alignment process. You need a dial indicator and magnet base to complete this pre-alignment runout task. Coupling hubs bored off center and bent shaft can also be detected using this same dial indicator kit, a useful compliment to your alignment tool kit. Follow up to learn more about the Soft Foot - Runout Kit http://maintenancetalk.com/blog.php/expertblog/soft_foot_runout_kit1/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/soft_foot_runout_kit1/? Fri, 09 May 2008 07:28 GMT Predictive Maintenance Technology Conference & Expo September 15-18, 2008 Qwest Center Omaha Nebraska This one event provides a venue for all of the techniques and technologies required for reliable machinery operation. PdM-2008 provides leading techniques and case studies for: • Vibration Analysis • Airborne Ultrasound • Infrared Thermal Imaging • Motor Testing • Oil and Wear Particle Analysis • Other condition monitoring technologies Bring your entire team to PdM-2008: Super Early Bird Team Discounts http://maintenancetalk.com/blog.php/expertblog/pdm_2008_predictive_maintenance_technology_conference_expo/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/pdm_2008_predictive_maintenance_technology_conference_expo/? Fri, 09 May 2008 07:26 GMT The first rule in any health and safety situation is the elimination of risk, Personal Protection equipment (PPE) should always be the last resort. The use of Infrared inspection windows in any thermography program eliminates the risks associated with live inspections by ensuring that thermographers are not exposed to any energised components and as such can complete the infrared survey with minimum disruption to plant and services in standard workplace PPE. By ensuring live infrared inspections are completed safely by one operator you can expect better ROI on infrared cameras and reduced risk of premature failure of plant through more frequent inspections. Follow up to learn more about Infrared Windows http://maintenancetalk.com/blog.php/expertblog/why_use_ir_windows/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/why_use_ir_windows/? Fri, 09 May 2008 07:25 GMT For complete Motor Current Signature and Power Quality Control there is only one tester that does it all, is handheld and 1.1 lb light weight. It carries the highest classification CAT IV for safety. No need to lug around a PC in the field No need to enter name plate data prior to collection Has diagnostic capability for AC and DC motors Comes complete with software for much less $$$ than other motor testing systems Email: info@alltestpro.com Follow up to learn more about the ATPOL II http://maintenancetalk.com/blog.php/expertblog/atpol_ii_your_obvious_choice_when_buying_an_on_line_tester/ GadgetBlog http://maintenancetalk.com/blog.php/expertblog/atpol_ii_your_obvious_choice_when_buying_an_on_line_tester/? Fri, 09 May 2008 07:24 GMT Walgreens currently seeks qualified MAINTENANCE MANAGERS and MAINTENANCE TECHNICIANS for 14 locations in our state-of-the-art Distribution Centers across the country. Walgreens Distribution Centers have developed a reputation for finding the newest, most efficient and innovative ways to move merchandise. Find out more about opportunities at Walgreens http://maintenancetalk.com/blog.php/tipsblog/walgreens_seeks_maintenance_managers_maintenance_technicians_in_14_locati/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/walgreens_seeks_maintenance_managers_maintenance_technicians_in_14_locati/? Thu, 08 May 2008 07:29 GMT Note: This survey is offered by our friends at ignite Service and is independent from Reliabilityweb.com Thank you in advance for taking this survey about forecasting and planning for Service Spare Parts and MRO Spare Parts. The survey is intended for practitioners in both Field Service and Maintenance Repair & Overhaul (MRO) environments, so we have generically used the term “spare parts” to cover both service spare parts and MRO spare parts. Please answer the questions as best you can from your individual perspective. Your input and opinions are vital, so we truly appreciate the time you take to answer these questions. It should take only about 10-12 minutes. As always, unless you give ignite Service your specific permission to share it, any contact information you provide will be KEPT STRICTLY CONFIDENTIAL. ignite Service will also provide you with a courtesy copy of the summary report of this survey. Begin your Service Spare Parts and MRO Spare Parts Survey http://maintenancetalk.com/blog.php/tipsblog/service_spare_parts_and_mro_spare_parts_survey/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/service_spare_parts_and_mro_spare_parts_survey/? Thu, 08 May 2008 07:28 GMT Life Cycle Institute offers new course! Design for Reliability There’s more to reliability than taking care of equipment. Register today for this new course and you’ll explore the principles of Life Cycle Asset Management, a holistic approach that addresses not only infrastructure needs, but also the supporting people, business processes, data and enabling technologies that are critical to success. Call 800-556-9589 or email education@LCE.com to register Find out more about Design for Reliability http://maintenancetalk.com/blog.php/tipsblog/design_for_reliability/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/design_for_reliability/? Thu, 08 May 2008 07:27 GMT While relining an induction melting furnace I saw how our ingenious machine repair had rigged up a plumb bob to center the coil. In order to stabilize the plumb bob which was inside the furnace to a depth of twelve feet someone got a 5 gallon bucket of water and suspended the plumb bob in the water. Not only did it stabilize the “bob” against the air movement but it therefore allowed a quicker measurement to be taken when centering the coil as it would dampen the movement in case the string was bumped. Reader tip provided by Edward Bloedorn Technical Services Manager Waukesha Manufacturing Waukesha Wisconsin Thank you Edward - your stainless steel - diamond plate - Reliabilityweb.com coffee mug is on the way! Send in your own tip and get a stainless steel, diamond plate, Reliabilityweb.com coffee mug http://maintenancetalk.com/blog.php/tipsblog/maintenance_tip_23/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/maintenance_tip_23/? Thu, 08 May 2008 07:26 GMT Testing motors OFF Line that have PFCC (Power Factor Correction Capacitors) Motors that have PFCC (Power Factor Correction Capacitors) wired into the motor circuit can be very dangerous! Description/Definition: PFCC (Power Factor Correction Capacitors) Induction electrical equipment takes more power from the electrical supply system than is necessary to produce the work required. Power factor is a term used to describe or measure the amount of energy needed by an electrical induction system to establish the magnetic fields that enable the motor to do work. Power factor is defined as the ratio of the true power used in an electrical circuit, to the power which is apparently being drawn from the source. Power Factor Correction Capacitors are used on motors to correct the power factor. A properly sized capacitor will offset most of the lagging current of a motor and raise its power factor to about 95%. If the capacitors do not discharge properly, the potential for an electrical shock is there. These capacitors wires coming to the starter are not very large, and sometimes difficult to recognize especially in an under lit area. Always conduct your plants lockout procedure and confirm again no power present. Always discharge the capacitors with your plants procedure, and then separate the capacitor circuit from the motor circuit. Take an OFF LINE test and save results for evaluation of the health of the motor. Know since you have PFCC (Power Factor Correction Capacitors) wired into the motor circuit you need to check the PFCC. Test the in line fuses to capacitors, test the discharging resistor, inspect visually the capacitor enclosure for any abnormalities and then test capacitors for stated rating that on name plate. PFCC (Power Factor Correction Capacitors) can save about 60% on a utility bill for the motor. Our managers are worried about turning off lights and fans, but the real savings is maintaining your PFCC (Power Factor Correction Capacitors). I suggest creating a PM in your RCM software and keep them up that way. Reader tip provided by Dave Humphrey Technology Group Electrician Allison Transmission Anderson Indiana Thanks Dave - your stainless steel - diamond plate - Reliabilityweb.com coffee mug is on the way. Join the Motor Testing Special Interest Group at the Association for Maintenance Professionals http://maintenancetalk.com/blog.php/tipsblog/motor_testing_tip_13/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/motor_testing_tip_13/? Thu, 08 May 2008 07:25 GMT 1. TabWare’s equipment history coupled with TabWare Analytics can help you reduce unplanned equipment downtime. 2. TabWare’s work planning and scheduling provides quick and easy features to help you identify parts, specify labor requirements, specify safety instructions and job requirements so your maintenance work force productivity increases. 3. TabWare’s Event Management Module lets you input history, shift notes, inspections and record events in your plant without having to open a work order! Find out more about TabWare http://maintenancetalk.com/blog.php/tipsblog/get_control_of_your_maintenance_costs_while_reducing_equipment_failures/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/get_control_of_your_maintenance_costs_while_reducing_equipment_failures/? Thu, 08 May 2008 07:24 GMT When starting a new oil analysis program the test results can reveal an overwhelming number of problems with the lubricants in your machinery. One key to making progress in correcting your lubrication troubles is to prioritize your remediation efforts. Start slow and localize your early efforts to one area of your plant. If sample ports, breathers, filtering connections, and sight glass modifications are planned get those started before your sampling program begins and build your routes as the equipment is retrofit. If nearly all of your equipment seems to be in a critical state according to your sample results prioritize your remediation efforts also. Consider focusing on Chemistry and Wear problems first. Your first work orders are written to change out the sour oil, oil with water contamination and filtering to reduce or eliminate wear debris before filtering just for contamination. Trend wear debris, with other technologies (vibration, ultrasound, and thermography data) to determine which equipment needs inspection repair or replacement. Build your program in stages starting in your highest priority area and systematically work you way through. Early success builds confidence and enthusiasm Tip provided by Allied Reliability USA Phone: 843-414-5760 Find out more about Small Plant Best Practice Reliability Model from Allied Reliability http://maintenancetalk.com/blog.php/tipsblog/lubrication_tip23/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/lubrication_tip23/? Thu, 08 May 2008 07:23 GMT Work Instructions by Equipment or by Task? When developing work instructions at some point the question arises as to if the tasks should be grouped so that one piece of equipment is worked on, or, one type of task is performed on multiple items of equipment. For example: (A)- Check belt tensions on all conveyors Or (B) - Check belt tension, rollers, scrapers etc on conveyor CV004 Obviously we need to set up work instructions to facilitate least possible total shutdown requirements AND most cost effective method AND effectiveness of task. There are pros and cons for both methods, but some general observations are : Per Item of Equipment Pros -Less ‘ramp time’ -Greater potential for ‘other’ potential problems to be identified and acted upon Cons -Greater potential for individual check tasks to get ‘missed’ (seen as not important) -Greater potential for lower quality of ‘check’ on some components -Potential increased ‘tool time’ due to unfamiliarity of individual tasks -Potential increased ‘tool time’ as maintainer may not have all required tools on him for all tasks Per Type of Task Pros -Higher quality of ‘check’ task on that individual task -Less potential for ‘check’ task to be ‘missed’ (importance implied) -Potential reduced ‘tool time’ due to familiarity / repetition of task -Potential reduced ‘tool time’ as maintainer will have all required / correct tools on him (after first one) Cons -Increased ‘ramp time’ -Greater potential for ‘tunnel vision’ can occur The weighting / likelihood of the above pros and cons varies for different businesses / workforces, and considering these can help make the right decision. Tip provided by ARMS Reliability Engineers http://maintenancetalk.com/blog.php/tipsblog/maintenance_tip_114/ Tipsblog http://maintenancetalk.com/blog.php/tipsblog/maintenance_tip_114/? Thu, 08 May 2008 07:22 GMT Web Workshop Playback Advancing Reliability Workshop #4: History of Reliability Centered Maintenance & Rationale for RCM Variants and Derivations by Jack Nicholas Jr. In this 4th of 12 web workshops Jack Nicholas Jr. discusses: * The History and origins of Reliability Centered Maintenance (RCM) * The Rational for RCM Variants and Derivations * Key features of RCM The presented material will last 50-55 minutes minutes with another 45 minutes set aside for questions and answers. Please allow extra time to attend if you are interested in listening to the question and answer sessions. Start your Web Workshop http://maintenancetalk.com/blog.php/rblog/web_workshop_playback_advancing_reliability_workshop_4_history_of_relia/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/web_workshop_playback_advancing_reliability_workshop_4_history_of_relia/? Wed, 07 May 2008 10:30 GMT Predictive Maintenance Technology Conference & Expo LubricationWorld September 15-18, 2008 Qwest Center Omaha Nebraska Learn about PdM Program Management, Vibration Analysis, Infrared, Motor Testing, Ultrasound, Oil Analysis and Lubrication at PdM-2008 and LubricationWorld PdM-2008 Preconference Certificate Workshops September 15 Request a PdM-2008 Brochure PdM Managers Workshop by Jack Nicholas Jr. Bearing fault detection: Three keys to great results by Jason Tranter Save Energy – A 3 Part Workshop on becoming a Greener, Leaner Company by Howard Penrose PhD, Paul Klimuc, SDT Ultrasound and John Snell, Snell Infrared Establishing Predictive Maintenance and Lubrication Key Performance Indicators (KPIs) by Ricky Smith Leveraging the Visibility of your PdM Program at the Corporate Level by Carl Schultz, MRG Basic Failure Analysis Techniques by Neville Sachs OMA 101 - Oil Monitoring Analysis by Jack Poley and Michel Murphy Conference Highlights Keynote address by acclaimed author and reliability expert Heinz Bloch, PE Emphasize People, NOT PdM - Or You Will Affect Uptime 36 Predictive Maintenance and Lubrication Case Studies Solutions and Innovation Sessions Advanced Interactive Vibration Analysis Learning Lab Uptime® Magazine PdM Program of the Year Award Presentations Professional Certification Exams by STLE and SMRP Optional 3 day Roadmap to PdM Excellence Casino Night for Networking, Prizes and Fun Biggest Challenges Discussion and Take Away Summary Alienware Laptop Giveaway 70 Leading PdM and Lubrication Solution Providers Conference Special Interest Group at the Association for Maintenance Professionals FREE Bonus – Post-conference Certificate Workshops (included with all conference passes) March 18 Association for Maintenance Professionals Breakthrough and Benchmarking Session – Asset Health Management Reliability Game Oil Analysis Game Lubrication Fundamentals Bring your entire PdM and Lubrication Team Progressive Team Discounts and Early Bird Registration Savings Register 2 get 1 Free before May 15 Register 3 get 1 Free before June 15 Register 4 get 1 Free before July 15 Register 5 get 1 Free before August 15 Find more program details and online registration here http://maintenancetalk.com/blog.php/rblog/predictive_maintenance_technology_conference_expo/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/predictive_maintenance_technology_conference_expo/? Wed, 07 May 2008 10:28 GMT Eaton Hydraulics, Eden Prairie, Minn., routinely develops new products and systems using three types of tests to guarantee high quality: performance testing and endurance testing on test stands, and vehicle testing on-site and in the field. Performance testing ensures that the components meet their functional specifications, while endurance testing validates the component life under temperature, pressure, and vibration extremes. These tests ensure that the components and systems will stand up to the real-world rigors of off-road use and abuse. Read the rest of the story http://maintenancetalk.com/blog.php/rblog/off_road_vehicle_application_hydraulic_component_testing/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/off_road_vehicle_application_hydraulic_component_testing/? Wed, 07 May 2008 10:27 GMT From a recent Blog post at the Association for Maintenance Professionals What bothers me is that I once heard that 70% of equipment failures were self induced. I could believe those number so I conducted a study with over 300 maintenance managers and supervisors and they stated it was 80-85%. That is why I ask the question about “precision maintenance”. Let’s just say, if a repair or rebuild is not completed to a standard or specification the piece of equipment may fail before the next PM cycle. Agree with me or not? RickyS Join FREE - read replies or post your own here http://maintenancetalk.com/blog.php/rblog/self_induced_failures_vs_precision_maintenance/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/self_induced_failures_vs_precision_maintenance/? Wed, 07 May 2008 10:25 GMT Maximize your profitability and return on your asset investment during every stage of the asset lifecycle with best-of-breed EAM from Lawson. http://www.lawson.com/eam_insights">Download Lawson insight here: http://www.lawson.com/eam_insights http://maintenancetalk.com/blog.php/rblog/are_you_looking_for_a_best_of_breed_maintenance_solution/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/are_you_looking_for_a_best_of_breed_maintenance_solution/? Wed, 07 May 2008 10:23 GMT DLI Engineering is offering Reliabilityweb.com members am easy to use Vibration Conversion Program plus bonus Temperature conversion program). Simple 4 Step Operation 1) Select US or ISO references for decibel units immediately after starting the program. 2) Select the frequency of the vibration peak to be converted in either Hz or CPM. 3) Enter the vibration level in the location corresponding to its units. 4) Press ENTER and your result is displayed instantly This 500k .exe program arrives as in a zipped folder and is available by request at no cost Request your DLI Engineering Vibration Conversion Program http://maintenancetalk.com/blog.php/rblog/vibration_conversion_program_download/ Reliabilityweb.com http://maintenancetalk.com/blog.php/rblog/vibration_conversion_program_download/? Wed, 07 May 2008 10:22 GMT